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    Ok so I got my final supplies today including the lightweight body filler, wax and grease remover, filler applicators, some more drop sheets, and some wipes for the wax and grease remover as all my rags are a little dusty at present...



    First thing tonight was a wipe over of the tail piece to get any dust and crap off and then mix the first lot of body filler:



    Apparently that's more than a pea of hardener, or perhaps less than a golf ball of filler, as it hardened too early again.

    This is the piece after two lots:



    I actually found the lightweight filler a little more difficult to apply than the fibreglass reinforced filler, it seemed to be a bit more gluggy or something...

    Anyway, as much as I wanted to sand it tonight that would create more dust floating around the garage after getting the "booth" done and I really didn't want any floating into the "booth", so I'll get into that first thing in the morning.

    The house mate gave me a hand putting the ceiling in the "booth" up along with some brackets to hang the guards and seat trim from, and I finished it up tonight so it's ready to roll:



    There's four of these brackets to hang stuff from:



    I worked out this morning that I had nowhere to hang or sit any pieces that need to be protected from other colours or primer etc. for example when I'm priming the tank and tail piece I don't want that to get on the guards and seat trim as they'll be primed with the plastic primer.

    So two of those extra drop sheets I got are to crate a clean(ish) area beside the "booth" where i can safely put pieces so they don't get overspray or anything on them:



    It's not perfectly sealed but it should do the job.

    And I hung the gun stand up.



    Yep, it's taped there. That tape is stupidly strong. I was leaning quite heavily on that stand and it didn't budge. I don't want to put it there permanently so that was the easiest way...
    1982 GS450E - The Wee Beastie
    1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

    sigpic

    450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

    Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

    Comment


      And I got the stripe templates for the tank sorted so I can lay the masking tape down fairly easily:



      I need to do something similar for the tail piece but that will have to wait until after it's been sanded again first.

      So tomorrow is the real start...
      1982 GS450E - The Wee Beastie
      1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

      sigpic

      450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

      Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

      Comment


        *IF* this continues, at least the weather will be cooperative:

        MONMostly Sunny. Mild.8 km/h NW-57% 15 - 27
        TUEMostly Sunny. Mild.12 km/h W-70% 14 - 27
        WEDMostly Sunny. Mild.23 km/h E-68% 15 - 25
        1982 GS450E - The Wee Beastie
        1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

        sigpic

        450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

        Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

        Comment


          Awesome, you have been a busy Auzzie, all set up and ready to rock and roll, no more procrastinating now, 9 years and it all comes down to this, or as our Yankee bretheren would say, its the bottom of the ninth, the scores are tied, its time for the big one.

          Now get some paint on that thing, you killing us here......................

          Just revving you Pete, don't rush anything, take your time
          Last edited by Guest; 10-10-2011, 01:14 AM.

          Comment


            Originally posted by Flyboy View Post
            Awesome, you have been a busy Auzzie, all set up and ready to rock and roll, no more procrastinating now, 9 years and it all comes down to this, or as our Yankee bretheren would say, its the bottom of the ninth, the scores are tied, its time for the big one.

            Now get some paint on that thing, you killing us here......................

            Just revving you Pete, don't rush anything, take your time
            Haha yeah nice way to get me to be patient Stan Hahahaha

            I'll definitely be going against every instinctual grain in my body and will *not* be rushing it this week, even though I feel like I'm in a fight against the weather...

            Started off with showers this morning but was nice and sunny this avo'. At the moment the forecast for the rest of the week is mostly fine, possible showers, and relative humidity is expected to stay below 70%. Wait and see what that actually ends up being though...
            1982 GS450E - The Wee Beastie
            1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

            sigpic

            450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

            Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

            Comment


              Yeah, no rush, Pete...



              HURRY UP!!

              Comment


                Ok, so after lots of sanding the filler on the tail piece, this is what I ended up with:



                Still not quite right, so one final layer on which I had to put on in two goes as I *still* managed to put too much hardener in.



                So while that hardened up for sanding, I chucked some paint stripper on the tank:



                Some more sanding of the tail piece while the stripper did its thing and finally it's about 99% there:



                There's potentially a couple of little spots to be taken care of, but the big thing was this on the right side:



                Couple of holes where I've exposed fibreglass.

                This means I actually found a really good use for that putty I tried initially:

                1982 GS450E - The Wee Beastie
                1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

                sigpic

                450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

                Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

                Comment


                  So while I let the putty do its thing, I hung the guards and seat trim up ready for the flexi primer (after wax and grease remover of course):



                  Then threw a drop sheet over the most valuable things in the garage:



                  Got my safety gear together (isn't it a sexy hat):



                  And the flexi primer is on:



                  Can't tell can you? I expected a gray primer colour or something, not clear.

                  Then I finished sanding the tail piece, and I believe it may be 100% done finally!



                  There's a couple of spots I still need to get a closer look at tomorrow, but if there's anything there then the smallest spot of putty will sort it out. Very happy with it finally!

                  Then came the frustrating part of the day...

                  The mob I bought the water separator from won't honour warranty because they say the crack extends down to the air fitting which proves to them I didn't use two spanners to tighten the air fitting. I say bollocks to you because I *know* 100% I used two spanners, and if the crack goes down there, why does the air only leak from the obvious crack up the side of where the relief valve is set in? Oh well, haven't made a donation this year...

                  Anyway, ended up making two trips to get a new one which unfortunately also includes yet another regulator, which means 3 in line now... geez... second trip was because it uses different fittings to the other one. So here's the filter + regulator and the regulator I'll be using at the gun end to actually do the regulating (the other two I'm just leaving turned to full):



                  So finally the day was almost over but I wanted to try my hand at some spraying, so I decided to give a bit of the primer a go in the 1.7mm gun:



                  And I stuck a spare piece of galvanised steel and some cardboard in to practise on and check the spray pattern:

                  1982 GS450E - The Wee Beastie
                  1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

                  sigpic

                  450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

                  Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

                  Comment


                    So while doing other things there I ended up putting three different lots of stripper on the tank, and it now looked like this:



                    Just cannot find good stripper any more! That stuff is weak as water... frustrating!

                    Anyway, here's the best pic's I could get of my spray patterns:



                    The primer does not show up well on the cardboard so it was difficult trying to find a good setting. I think it ended up ok...

                    So that was the end of the day after cleanup, but I did go down before and do a couple of little things.

                    Firstly I got some 120 grit paper into the tank to try to break some more of the paint up so I can give it yet another go with the stripper in the morning:



                    And it then dawned on me that seeing as the flexi primer doesn't really have any substance to it along the lines of the 2K filler primer, I figured the front guard was going to be a bit scratched up from sanding to just paint over:



                    So I took some 240 grit to it to smooth it down and then gave it a go with the wax and grease remover again so I can spray some more flexi primer on it in the morning:



                    And that's where everything sits right now.

                    So, if I get the tank prep'd quickly enough in the morning, there's theoretically enough time to get the primer on with enough time to let it sit for a few hours ready to sand and then get the maroon on in the avo'.

                    In reality after today's effort I think that will be pushing it and I may be better just leaving it with primer on, sanding it later in the afternoon so I can do other stuff Wednesday morning and get the base colour on Wednesday avo' ready to do the stripes and clear on Thursday morning.

                    Any feedback on finish, spray patterns, etc. is more than welcome... and in fact I would really appreciate it!
                    1982 GS450E - The Wee Beastie
                    1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

                    sigpic

                    450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

                    Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

                    Comment


                      Originally posted by Leigh View Post
                      Yeah, no rush, Pete...



                      HURRY UP!!
                      Hahahhaa nice! Haven't seen Mr Squiggle for years!

                      Is my update in quick enough for ya'?
                      1982 GS450E - The Wee Beastie
                      1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

                      sigpic

                      450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

                      Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

                      Comment


                        Originally posted by pete View Post
                        Hahahhaa nice! Haven't seen Mr Squiggle for years!

                        Is my update in quick enough for ya'?
                        It's upside down, Miss Jane.


                        That's looking the goods, Pete.
                        I love the shape of that tank.
                        A good tank for a racer, I reckon.

                        Comment


                          Originally posted by Leigh View Post
                          It's upside down, Miss Jane.


                          That's looking the goods, Pete.
                          I love the shape of that tank.
                          A good tank for a racer, I reckon.
                          Oh no, I can't remember any Mr Squiggle quotes! Dammit...

                          I love that tank too actually, it's definitely the perfect shape for a cafe or racer...

                          I'm hanging to get some paint on it, but one thing at a time... gotta get that old paint off first!
                          1982 GS450E - The Wee Beastie
                          1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

                          sigpic

                          450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

                          Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

                          Comment


                            Pete, try opening up the material knob on your gun a bit and see what it does. as you have it, I don't think your gun will be putting out enough material (paint) during each pass. it's a balancing act between having a evenly distributed pattern, having the material go on wet but not to the point of running and having it atomize properly.
                            De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

                            http://www.thegsresources.com/_forum...35#post1625535

                            Comment


                              Pete - this thread is awesome. Your paint work will come out far better than mine, as I am impatient and do dumb things (like move ahead before letting paint dry fully, not using a spray booth, etc.).

                              Having done two tanks with stripes over the weekend, here is one thing I picked up that might not be so dumb.

                              Paint the stripes first.

                              Did the same pattern on two tanks. The first tank I painted the base color, then let it dray and laid out and painted the striping. Even with lots of precautions and masking, there were a few bleed through spots.

                              When I found my new tank did not fit I decided to quickly do the old tank in the same pattern.

                              For that one, I primed it and then roughed in the white center stripe. After that dried, I taped off the white center and roughed in the purple border stripes. After that dried, I taped off the purple stripes, and painted the yellow.

                              The second sequence was better, because I could leave the tape in place as the painting progressed, and it's much easier to mask off a small area (i.e., the striping) than 80% of the tank.

                              HTH

                              Comment


                                Originally posted by rustybronco View Post
                                Pete, try opening up the material knob on your gun a bit and see what it does. as you have it, I don't think your gun will be putting out enough material (paint) during each pass. it's a balancing act between having a evenly distributed pattern, having the material go on wet but not to the point of running and having it atomize properly.
                                Thanks Dale, I see what you're saying and I'll definitely get some more material flowing.

                                I had some difficulty working out the knobs and by that stage I was running out of time so I don't think I gave it enough attention. I'll do it again this morning while referring to my print out of that link you provided earlier from Brian Martin too.

                                Originally posted by MisterCinders View Post
                                Pete - this thread is awesome. Your paint work will come out far better than mine, as I am impatient and do dumb things (like move ahead before letting paint dry fully, not using a spray booth, etc.).

                                Having done two tanks with stripes over the weekend, here is one thing I picked up that might not be so dumb.

                                Paint the stripes first.

                                Did the same pattern on two tanks. The first tank I painted the base color, then let it dray and laid out and painted the striping. Even with lots of precautions and masking, there were a few bleed through spots.

                                When I found my new tank did not fit I decided to quickly do the old tank in the same pattern.

                                For that one, I primed it and then roughed in the white center stripe. After that dried, I taped off the white center and roughed in the purple border stripes. After that dried, I taped off the purple stripes, and painted the yellow.

                                The second sequence was better, because I could leave the tape in place as the painting progressed, and it's much easier to mask off a small area (i.e., the striping) than 80% of the tank.

                                HTH
                                Thanks mate! I had to do this thread because I'm such a noob with it and after spending a few hundred $ on paint and putting such an effort in with the rest of the bike I didn't want to screw it up.

                                These guys are awesome and have given me a fighting chance of a good job

                                I'm all set up to paint the base colour then mask for the stripes like you did the first time, but there's a couple of days before I get to them so I'll see how the primer and base coat goes on.

                                I do want to try a bit of tape on the scrap metal and see if I get bleed through on that, although Johnny gave me a tip earlier in the thread to get the tape down so it shouldn't bleed.
                                1982 GS450E - The Wee Beastie
                                1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

                                sigpic

                                450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

                                Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

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