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    Side covers

    Question for you body and paint guys, the side covers on my GS are cracked and need of repair. I'm looking at a plastic welder at Harbor Freight, any ever use this or have some good suggestions on how to fix the cracks. Oh they are both cracked at the bottom near the mounting tab, this seems like a very weak spot. I plan to reinforce this with a back plate of some kind when it is fixed.
    sigpicMrBill Been a GSR member on and off since April 2002
    1980 GS 750E Bought new in Feb of 1980
    2015 CAN AM RTS


    Stuff I've done to my bike:dancing: 1100E front end with new Sonic springs, 1100E swing arm conversion with new Progressive shocks installed, 530 sprockets/chain conversion, new SS brake lines, new brake pads. New SS fasteners through out. Rebuilt carbs, new EBC clutch springs and horn installed. New paint. Motor runs strong.

    #2
    The easiest fix I've yet found is the ABS "slurry" i.e. bits of ABS plastic dissolved in acetone. It will only work with ABS type plastics but in the main that is what most bike bodywork is made from. As it is itself ABS, it will bond with bodywork so that cracks and divots are again connected or filled with fresh plastic.

    The formulation is easy, take a glass container with lid ( i.e. jam jar) drop in a few ounces of ground or chipped up ABS ( plumbing section of the homestore i.e. pipe) cover with acetone and let it sit for a few hours. Stir to incorporate and add more ABS to thicken. It is easiest worked when in a "runny" consistancy like honey.

    This is wonderful stuff to repair bodywork and I find it easier to work with than the "welders" which leave a textured surface that needs to be dealt with. With the slurry, once its dry, sand away. Easy peasy.

    Try it, you'll like it.

    Cheers,
    spyug

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      #3
      I have 2 side covers that I don;t need. Will have to look around for them. I am in Toronto and they are for a GS 1000L 1979.

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        #4
        Okay, plastic was the wrong term, ABS and thanks for the suggestion, I do believe I'll look into that.

        My side covers are for my 80 GS750E speedorchid so yours wont fit. Thanks anyways.
        sigpicMrBill Been a GSR member on and off since April 2002
        1980 GS 750E Bought new in Feb of 1980
        2015 CAN AM RTS


        Stuff I've done to my bike:dancing: 1100E front end with new Sonic springs, 1100E swing arm conversion with new Progressive shocks installed, 530 sprockets/chain conversion, new SS brake lines, new brake pads. New SS fasteners through out. Rebuilt carbs, new EBC clutch springs and horn installed. New paint. Motor runs strong.

        Comment


          #5
          Originally posted by mrbill5491 View Post
          thanks for the suggestion, I do believe I'll look into that.
          Look no further than here -> http://thegsresources.com/_forum/sho...14#post1321214
          De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

          http://www.thegsresources.com/_forum...35#post1625535

          Comment


            #6
            Guess I need to go find some ABS pieces....
            sigpicMrBill Been a GSR member on and off since April 2002
            1980 GS 750E Bought new in Feb of 1980
            2015 CAN AM RTS


            Stuff I've done to my bike:dancing: 1100E front end with new Sonic springs, 1100E swing arm conversion with new Progressive shocks installed, 530 sprockets/chain conversion, new SS brake lines, new brake pads. New SS fasteners through out. Rebuilt carbs, new EBC clutch springs and horn installed. New paint. Motor runs strong.

            Comment

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