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    Taking apart guage cluster

    Hey hade my guages off on my 83 1100 E ,so i'm trying to get apart to check the lights and clean the inside of the glass on speedo and tach. The small guages came apart but how do you get speedo and tach apart to clean the inside glass? If they do come apart what would you recommend to clean the glass with? Also how do you get the rubber light sockets out with out ruining them? Thanks

    #2
    Somewhere on the site is a guide to prying the gauges apart

    Sorry, I don't know where it is

    You slowly pry that crimped rim off
    1978 GS 1000 (since new)
    1979 GS 1000 (The Fridge, superbike replica project)
    1978 GS 1000 (parts)
    1981 GS 850 (anyone want a project?)
    1981 GPZ 550 (backroad screamer)
    1970 450 Mk IIID (THUMP!)
    2007 DRz 400S
    1999 ATK 490ES
    1994 DR 350SES

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      #3
      Just did this. Wrapped the bezel a couple passes with electrical tape, then tightened a hose clamp over the tape (not too tight, though). This helps the bezel maintain it's shape. Now, using your tool of choice (small flathead screwdriver with blade bent seems to work well), slowly pry up the rear lip, working your way around the entire lip. Afterward, to even out your pry job, you can go back with a pair of needlenose pliers with the jaws wrapped in tape, to help minimize marring. The bezel and glass face should then separate from the gauge, allowing you to do what you need to do.

      Hope this helps.

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        #4
        Thanks for the advice guys .My guages off a 83 1100 e and the bezel is plastic i really dont want to be prying much afraid to break it .has anybody done these guages with the plastic bezel? i'll try searching again. Thanks

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          #5
          An alternative method is to chuck a dremel cutoff wheel in a drill press, applying light pressure and going all the way around the plastic gauge body, cutting it open. Go slow and it should leave a smoothe cut with minimal material removed. Afterward, apply light amount of 5 minute epoxy to the surfaces and hold with electrical tape till cured.

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            #6
            Originally posted by Mad GS 750 E View Post
            Thanks for the advice guys .My guages off a 83 1100 e and the bezel is plastic i really dont want to be prying much afraid to break it .has anybody done these guages with the plastic bezel? i'll try searching again. Thanks
            they ALL have plastic bezels as far as i know. its not as hard as it sounds. just pry it gently all the way around until it pops off. much easier to refit afterwards again, by just crimping it all the way round.

            to remove it i used a bottle top opener on my swiss army knife to gently pry it open. took about 10 minutes.....
            1978 GS1085.

            Just remember, an opinion without 3.14 is just an onion!

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              #7
              Thanks to your advice i got my guages apart .Now that i have them apart my next question is are the lens made of glass or plastic? and what should i clean them with that wont harm them if they are plastic? got this far dont want to mess up now. Thanks again

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                #8
                Can't say for absolute certainty, but I think they are plastic.

                To clean, I would use some wax and a microfiber cloth.

                Be very sparing with the wax, you don't want to see where you missed a spot.

                .
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                  #9
                  Dish soap and a good water rinsing will clean both glass and plastic and cause no harm
                  MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
                  1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

                  NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


                  I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

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                    #10
                    Hey putting my guages back together and i'm wondering what u used to crimp the lens cover back on with? I pushed down in spots with a small screwdriver and tap it down all around it seams to be on pretty good but don't want to find out after i ride the bike that its not and it vibrates loose. Thanks for all the help.

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                      #11
                      That's what I did. Just went all the way around with a flatblade and pressed it back down, rolling it slightly to ensure a tight fit. Took a while and I had to re-shoot the ring once I was done, but it's on there and I'm confident it's not coming off.
                      Anybody, by chance, know where we can buy new rings? If I ever have to take her back apart, I'd have to imagine I'll have to replace the trim ring. Unbending and rebending is probably a one shot deal.

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