First symptom. At any speed, when I hit a crack in the road surface that parallels my direction of travel, I get a serious wobble. I have never noticed this in all my years of riding. I rode both my 1000's and noticed only a perception of this condition. I would'nt notice it at all, except it's SO APPARENT on the big bike. I say it happens at all speeds, but you can imagine at 65+ MPH, it can be quite scary.
What I did. Checked the tires for wear. Checked the front wheel balance by spinning the wheel on the axle. Front was balanced, but I noticed a severe runout in the TIRE. There was a clear dimple in the left side of the front tire as it went around. AHA! This has gotta be the problem. Time to change the tires. Front was a Chen Shin rear was a Maxxis, both with 6000 miles. By the way, the rear tire was looking flat in the middle from too many commute miles. Replaced the tires with a set of Dunlop's. A 491 on the back and an Elite III on the front. Mounted and balanced at a local shop.
While the wheels were off I checked the bearings and axles. All were fine. I also checked the front end for play as described in my CLYMER's. There was a barely noticable play when I pulled on the forks. Also my steering head seemed extremely loose, as I could touch the front end and it would fall over to the right or left. So I tighted up the steering head a quarter turn. Put everything back together.
Symptom 1 still exists.
Second symptom. The bike pulls to the left, then right at slow speeds, like starting from a traffic light. I have described it like a top which doesn't spin exactly in one spot, but precesses in an eliptical pattern. This goes away at higher speeds, but comes back as I slow to a stop.
Symptom three is scary. This started before I changed the tires, andis getting worse fast. The bike is very unstable in turns. When I lean into a right turn, she feels like she's trying to dive deeper. When I lean into a left turn, she tries to stand me back up. As of now, and until I fix this, I consider my bike not road worthy.
What I did. I decided to start looking deeper at the front forks. Some of you will chastise me for not doing this when I bought the bike. But with only 13,000 miles, I figured I was okay. Today I removed the front forks, and found the following conditions. The left fork had 200CC's of very dirty, gritty oil. Far less that the 238 CC's called for in the book. The right fork had even less. Only 180 CC's. There is evidence of a leak at the top of the right fork. The PO put some silicone sealer on the fork head assembly. Both fork springs are 21 inches long, no spacers. Book says 20.4 inches. Close enough?
I am about to order seals, springs and o-rings for the forks. While the bike is "down" I'm gonna remove the swing arm and check the bushings/bearings. At this point I am open to suggestions from the GS Guru's.
My questions. Do you think the dirty oil, and the un-even amount of oil is significant to the symptoms?
Progressive fork springs are available, but they describe the need for a spacer? What's up with that? On the E model, the assembly at the top of the fork is adjustable. Does that preclude the need for a spacer? (By the way, both fork head nuts were set to the lowest setting).
I am considering dis-assembling the steering head, as this looks like a good time to do it. Bearings and races are available. Should I just go ahead and replace them while I have the chance?
Are there any missing pieces to the puzzle? What other things should I check or do at this point?
Okay folks, the floor is open.
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