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    #16
    compression is a main ingredient for internal combustion.

    your bike will run on 60 across the board ..yeah it'll be smoking but the ignition is working and the carbs are tuned in.

    only 3 basic ingredients #1fuel #2timed ignition -#3 compression

    accurately testing the sealing integrity is as simple as this;
    cold dry compression test ##'s?
    cold wet compression test#'s ?
    cold leak down percentage #?

    Then warm up the engine, hot enough that you cannot touch the engine surface without pain. it has to be fully up to operating temp then do the tests again.

    dry-comp- wet-comp- leak down

    Without that information you are only guessing.
    SUZUKI , There is no substitute

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      #17
      Originally posted by chef1366 View Post
      No offense intended but get another mechanic or better yet do it yourself.
      Agreed

      Was the compression test you reference done with the motor hot and the throttle held wide open?

      Have you checked the pilot fuel screws to determine of the #4 is broken off?

      The compression issue you not in the first post is for bikes that sit for years, typically their oil rings stick together and there's visible oil out the tail pipe

      There's a lot more information needed to make a determination and point you in the right direction. It could be as simple as a bad plug cap

      But, get your valves properly adjusted first
      1978 GS 1000 (since new)
      1979 GS 1000 (The Fridge, superbike replica project)
      1978 GS 1000 (parts)
      1981 GS 850 (anyone want a project?)
      1981 GPZ 550 (backroad screamer)
      1970 450 Mk IIID (THUMP!)
      2007 DRz 400S
      1999 ATK 490ES
      1994 DR 350SES

      Comment


        #18
        Originally posted by suzi View Post
        The leak down test was PERFECT and no leak was detected.
        Impossible... It has to have some leakage.



        and my version of the same project... http://thegsresources.com/_forum/sho...eakdown+tester
        Last edited by rustybronco; 09-24-2012, 03:36 PM.
        De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

        http://www.thegsresources.com/_forum...35#post1625535

        Comment


          #19
          Originally posted by chef1366 View Post
          No offense intended but get another mechanic or better yet do it yourself.
          +1 on that

          Comment


            #20
            Originally posted by trippivot View Post
            your bike will run on 60 across the board ..yeah it'll be smoking but the ignition is working and the carbs are tuned in.

            You sure about that? I thought 90 psi was bare minimum for the bike to run half way decently.

            At any rate, I agree with the need for more info. Engine must be warm and throttle held wide open before performing a compression check. And needless to say, the valves must be adjusted. It amazes me how many people neglect this critical maintenance.
            Ed

            To measure is to know.

            Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

            Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

            Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

            KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

            Comment


              #21
              So ya pull off the #4 plug lead and experience minor difference in idle. Plugs and wires/coils?
              streetfighters

              Comment


                #22
                Unless the compression test was done hot and WOT, I wouldn't put much stake in the actual #'s.

                If the crank is twisted between cylinders 3 and 4 you could show a low compression on 4 from it being out of phase, even if the rings and valves are OK. This should be easy enough to check: set the engine so cylinders 1 and 4 should be directly between TDC and BDC, remove the plugs, and use some sort of slender rod to measure the distance from the spark plug holes to the piston tops. They should be pretty much identical.

                At TDC or BDC angular variations will result in little vertical movement. At mid-stroke is where you should see the most vertical difference from a twisted crank.

                Comment


                  #23
                  Just wanted to let everyone who responded to my post that I have printed out all the advise, suggestions and comments that were made and have given to my mechanic.
                  Hopefully by putting all of our heads(your heads)together we can get this thing back to running how it should.

                  I very much appreciate all of your input, thoughts, advice and suggestions. If he still can't get it right guess I'll look for another mechanic, or MAYBE try and handle it myself.

                  Again, many thanks! will keep you posted

                  Comment


                    #24
                    These old bikes are known for having vacuum leaks at the carb manifold boots. Usually cracked and leaking "O" rings between the head and manifolds. Spray carb cleaner around #4 while idling and see if you get a response......Billy

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                      #25
                      Thanks for the tip Billy. I had just replaced all 4 boots and o rings with new set a few months ago. Those things were EXPENSIVE!!!

                      Comment


                        #26
                        Originally posted by suzi View Post
                        Thanks for the tip Billy. I had just replaced all 4 boots and o rings with new set a few months ago. Those things were EXPENSIVE!!!
                        This place has good OEM parts prices...http://www.boulevardsuzuki.com/
                        Ed

                        To measure is to know.

                        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                        Comment

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