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1981 GS450E Rebuild

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    Originally posted by john82q View Post
    see I knew you'd wind up commuting, catching the Train Vs Riding. it just dosnt compare...

    Chers John
    Hahaha,, Told ya.
    Originally posted by pete View Post
    I'll do some more, just not every day... although may do it again on Thursday if the weather holds out...
    Pete, Pete, Pete (cue sad head shaking) just who are you trying to convince?
    You are amongst friends here, we all share your addiction.
    Do not be ashamed or try to tell us that you'll maybe ride once or twice.
    There is nothing you can do for it but ride, ride and ride again

    Peter Egan: "Motorcycle racing makes heroin addiction look like a vague wish for something salty."

    Comment


      Originally posted by Leigh View Post
      Hahaha,, Told ya.


      Pete, Pete, Pete (cue sad head shaking) just who are you trying to convince?
      You are amongst friends here, we all share your addiction.
      Do not be ashamed or try to tell us that you'll maybe ride once or twice.
      There is nothing you can do for it but ride, ride and ride again

      Peter Egan: "Motorcycle racing makes heroin addiction look like a vague wish for something salty."
      Hahahahaaha yeah yeah yeah

      I would love to commute every day on the bike... but it ain't gonna happen, at least not at the present time... someone close would object as she's looking forward to changing jobs and catching the train with me again... and I can guarantee she won't commute on the back... I'm still hopeful I can get her on the back at some point to experience the ride, but not sure how soon or if that will happen yet... if the bug bites... well... things will get so much better

      I will definitely do it as much as possible though
      1982 GS450E - The Wee Beastie
      1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

      sigpic

      450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

      Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

      Comment


        I scored about 20 minutes today to get her warmed up and fiddle with the mixture screws and see how my adjusted gear shift and chain felt.

        Everything seems pretty good now

        I still had my idle wound up too much from the other day so given she was a bit leaner, running around the neighbourhood had her resisting dropping to idle nice and quick as she should.

        Got home, reset the idle, did the highest RPM method, and seemed much better.

        Definitely not as boggy off a closed throttle, but not quite sure if that's actually solved or not, need some more time in the saddle to work that out.

        I've really gotta find some time to go and find somewhere away from traffic to do some plug chops. While I don't think she's going to be so lean as to hole pistons, I'd really rather be sure based on fact rather than theory...

        And tonight I got back into the garage for a short while to have another fiddle with the knee pads.

        Drew up my design idea on the white board so I'd have something to go off:



        Got some templates cut out of paper, and I ended up cutting the centre out of the rectangular piece so I could position it correctly over the "GS":



        Traced it out onto the right hand knee pad:



        And looks like the design should work and the position of the design on the knee pad should be good too:



        So now I need to work out some horizontal grooves and then figure out the best way to carve it all out.

        Ideally I'd like the area around the "GS" where I'm going to carve the horizontal lines to be lower than the rest, so that means taking probably a mm or so off that whole area and then carving the lines. Or it may be easier to carve the lines and then cut down the peaks that are left between the lines... time to suck it and see I guess.

        Anyway, I also forgot to mention that my house mate brought home the carry rack off the old YB100 on the weekend so I could see if I can make it work on the GS.



        My thoughts were if I can't source the optional genuine sports rack then I could get another grab rail off eBay or something and weld some generic rack on there to emulate how the genuine sports rack mounts on the tail piece.

        The width of the rack shows it's a good candidate for this treatment:



        I should be able to cut the bars around where the masking tape is and spread the lower bars to weld onto the grab rail:



        I think it'll work well providing I can successfully weld it, which will be the most difficult part given my crap welding so far.

        Have to wait for the new year before trying to track down a grab rail and starting on that though.
        1982 GS450E - The Wee Beastie
        1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

        sigpic

        450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

        Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

        Comment


          Pete, if that fails, let me know.
          The rack won't be going back on the 750.
          It's heavy and solid. I had the back of the bike slung in the air from it.

          It clamps onto the frame rails rather than being welded.
          It might be a little different for the 450, I don't know.
          Worth a shot though..

          Comment


            Pete - Good velcro will hold... I've used this at high motorway speeds & nothing vibrates more than a thumper.

            My bigger concern is that the velcro will "hold it off" a bit & allow dirt behind it which will then chafe your paint...



            1980 GS1000G - Sold
            1978 GS1000E - Finished!
            1980 GS550E - Fixed & given to a friend
            1983 GS750ES Special - Sold
            2009 KLR 650 - Sold - gone to TX!
            1982 GS1100G - Rebuilt and finished. - Sold
            2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

            www.parasiticsanalytics.com

            TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

            Comment


              Originally posted by Leigh View Post
              Pete, if that fails, let me know.
              The rack won't be going back on the 750.
              It's heavy and solid. I had the back of the bike slung in the air from it.

              It clamps onto the frame rails rather than being welded.
              It might be a little different for the 450, I don't know.
              Worth a shot though..
              Will do, cheers Leigh.

              Although I really want it to work as I was quite taken with how the optional sports rack is so neatly integrated by just replacing the grab rail. I really like how it doesn't need to attach to the shock bolts or frame rails or anything like that...

              Aside from coping with my crap welding, I think the hardest thing for me is going to be clamping at the right angle so it sits flat when mounted.

              A while off tackling that one though...

              Originally posted by salty_monk View Post
              Pete - Good velcro will hold... I've used this at high motorway speeds & nothing vibrates more than a thumper.

              My bigger concern is that the velcro will "hold it off" a bit & allow dirt behind it which will then chafe your paint...



              Thanks Dan, that's good to know!

              Good point on the dirt though... scratching the paint wouldn't be nice at all...
              1982 GS450E - The Wee Beastie
              1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

              sigpic

              450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

              Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

              Comment


                Originally posted by pete View Post
                Good point on the dirt though... scratching the paint wouldn't be nice at all...
                Why not? think of all the practice you'll get towards refinishing and body work.
                De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

                http://www.thegsresources.com/_forum...35#post1625535

                Comment


                  Just a thought, perhaps a magnetic sheet, glued to the pad, and then stuck to the tank might work for you ? you could remove it when needed, there is no gap between the magnet and the tank, so no dirt, and being such a large surface it might hold it in place well enough ?

                  Get the best deal for Magnetic Sheet Sign Making Supplies from the largest online selection at eBay.ca. | Browse our daily deals for even more savings! | Free shipping on many items!


                  just thinking out loud...

                  Comment


                    Nice idea...
                    1980 GS1000G - Sold
                    1978 GS1000E - Finished!
                    1980 GS550E - Fixed & given to a friend
                    1983 GS750ES Special - Sold
                    2009 KLR 650 - Sold - gone to TX!
                    1982 GS1100G - Rebuilt and finished. - Sold
                    2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

                    www.parasiticsanalytics.com

                    TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

                    Comment


                      Originally posted by rustybronco View Post
                      Why not? think of all the practice you'll get towards refinishing and body work.
                      Hahahaha cheers Dale... speaking of not nice

                      Originally posted by GateKeeper View Post
                      Just a thought, perhaps a magnetic sheet, glued to the pad, and then stuck to the tank might work for you ? you could remove it when needed, there is no gap between the magnet and the tank, so no dirt, and being such a large surface it might hold it in place well enough ?

                      Get the best deal for Magnetic Sheet Sign Making Supplies from the largest online selection at eBay.ca. | Browse our daily deals for even more savings! | Free shipping on many items!


                      just thinking out loud...
                      Aaaah now you're thinking! The magnetic tank bank sticks nice and I know they make magnetised signs for the sides of cars, so that should definitely be an option!

                      Thank you kindly sir, could be onto something there!

                      Originally posted by salty_monk View Post
                      Nice idea...
                      +1
                      1982 GS450E - The Wee Beastie
                      1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

                      sigpic

                      450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

                      Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

                      Comment


                        No Problem....hope it works out for you....my early Christmas gift to you....

                        you might not even need E-bay, just go to a graphics place they might have sheets of it, or scraps......or find one on a car/truck,,,,well one that has been abandoned of course...and the company is out of business....
                        Last edited by Guest; 12-20-2011, 03:36 PM.

                        Comment


                          Originally posted by GateKeeper View Post
                          No Problem....hope it works out for you....my early Christmas gift to you....
                          Thanks mate, much appreciated!

                          I'll definitely have a good look around eBay here and maybe even talk to a sign writer...
                          1982 GS450E - The Wee Beastie
                          1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

                          sigpic

                          450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

                          Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

                          Comment


                            I think I may have found what my wife should get me for our anniversary next year too (that's the next "special" day for gift giving)...



                            Plus...



                            While I'm not that keen on digital speedos, one of these will allow me to compensate for the larger front tyre quite easily...
                            1982 GS450E - The Wee Beastie
                            1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

                            sigpic

                            450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

                            Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

                            Comment


                              Have you looked at Koso Gauges ?

                              Whether you have a motorcycle, utility vehicle, boat or golf cart, we provide a wide range of parts and accessories for any vehicle!
                              Last edited by Guest; 12-21-2011, 10:23 AM.

                              Comment


                                Originally posted by GateKeeper View Post
                                Have looked at Koso Gauges ?

                                http://www.kosonorthamerica.com/
                                I hadn't... but I have now

                                They seem to be a similar price to the Acewells but the Acewells are ADR approved meaning it's legal for me to run them.

                                I missed this one today which besides being a bit cheaper will probably suit the GS a little better too:



                                I'm sure there are other alternatives out there as well but I haven't looked much yet, that'll be a while away...
                                1982 GS450E - The Wee Beastie
                                1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

                                sigpic

                                450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

                                Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

                                Comment

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