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1978 GS550 Custom Build Project

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    #16
    Episode 16. Rebuild cylinder head. Valve lapping. Remove valves and springs.

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      #17
      Episode 17. Install valves into head and head onto cylinders.

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        #18
        Episode 18. Install the valve tappet buckets, shims, cam chain guides, and camshafts.

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          #19
          Episode 19. Valve tappet clearance check.

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            #20
            Episode 20. Install valve shims and polish alluminum stator cover.

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              #21
              Episode 21. Install clutch. Polish aluminum clutch cover.

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                #22
                Episode 22. Install oil pan and replace JIS screws with socket cap screws.

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                  #23
                  Episode 23. Test stator and install stator cover. Using parts diagram to determine with screws sizes go where.

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                    #24
                    Episode 25. (Part 24 is gone.) Various tasks. Fixing missed dowel pin on stator cover. Exploring lines and proportions.

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                      #25
                      Episode 26. Repairing cracked ignition coils and welding exhaust.

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                        #26
                        Episode 27. Detabbing frame. Cutting for rear hoop. Prepping exhaust for painting.

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                          #27
                          Episode 28. Remove rear wheel and swing arm (swinging arm).

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                            #28
                            Episode 29. Reconfigure top triple clamp for smaller speedometer and tachometer.

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                              #29
                              Episode 30. Welding rear hoop to frame.

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                                #30
                                Episode 31. Bone line and electrics tray.

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