• Required reading for all forum users!!!

    Welcome!
    Register to access the full functionality of the GSResources forum. Until you register and activate your account you will not have full forum access, nor will you be able to post or reply to messages.

    A note to new registrants...
    All new forum registrations must be activated via email before you have full access to the forum.

    A Special Note about Email accounts!
    DO NOT SIGN UP USING hotmail, outlook, gmx, sbcglobal, att, bellsouth or email.com. They delete our forum signup emails.

    A note to old forum members...
    I receive numerous requests from people who can no longer log in because their accounts were deleted. As mentioned in the forum FAQ, user accounts are deleted if you haven't logged in for the past 6 months. If you can't log in, then create a new forum account. If you don't get an error message, then check your email account for an activation message. If you get a message stating that the email address is already in use, then your account still exists so follow the instructions in the forum FAQ for resetting your password.

    Have you forgotten your password or have a new email address? Then read the forum FAQ for details on how to reset it.

    Any email requests for "can't log in anymore" problems or "lost my password" problems will be deleted. Read the forum FAQ and follow the instructions there - that's what we have one for...

  • Returning Visitors

    If you are a returning visitor who never received your confirmation email, then odds are your email provider is blockinig emails from our server. The only thing that can be done to get around this is you will have to try creating another forum account using an email address from another domain.

    If you are a returning visitor to the forum and can't log in using your old forum name and password but used to be able to then chances are your account is deleted. Purges of the databases are done regularly. You will have to create a new forum account and you should be all set.

Ignition coil replacements

Un4Scene

Forum Newbie
Hello all. I'm fixing up a 1986 GS400S (North American; known as the GSX400S to the rest of the world). It's one of these, including the original red/black/white paint: https://www.motorcyclespecs.co.za/model/suzu/suzuki_gs400s 85.htm

The bike sat with a spun bearing for about 15 years, so it needs a full rebuild. I've got it about 75% of the way done, but I've run in to a problem with the ignition coils. The only replacements I've been able to find cost about $200 each, and that seems pretty preposterous. I'm not doing a full resto or anything... just trying to get it back on the road, and I already had to pay some ridiculous prices for all the bearings and such. Some jack-ass ripped the plug leads out of the original coils, so they've gotta be replaced.

The problem is that these coils seem to be a rather unusual combination of parts... they are single-output coils (one coil per spark plug), they have a marked '+' and '-' spade terminal, and they need to be in the 3 to 5 ohm range for the transistorized ignition (at 12 volts). They have an 80mm mounting distance, but I can fab up a mount if I can find something that fits the rest of the spec's.
For reference, the original p/n is: 3341044510, superceded by 3341044X50

Thus far, the only universal coils I've found that have the correct connections have not listed the ohms, and they've had unresponsive sellers.

Does anyone have recommendations for something I could use in place of the OEM coils? Something from a different bike, or a universal coil... I'm not picky - I just wanna get it working.

Ideally, it'd be something available in the US... This bike is apparently very rare in North America, and pretty common in Europe and Asia, but I've had numerous problems with companies being unable to ship products in to the US recently.

Thanks in advance.
 

Attachments

  • original coils.jpg
    original coils.jpg
    954.8 KB · Views: 2
Just my opinion, put your coils back together. They originally had the wires plugged in then glued in place. Clean the holes out good, plug the wires back on to the little pin, then glue the wires back in with some kind of good glue. I'd use Shoe Goo, seems like silicone but stronger... As always, just my opinion.
 
Agree, but replace the HT leads. 7mm copper core wire. The previous owner did you a favor with pulling out the wires, I just hope the spike is still there in the coil.
 
Unfortunately, there is no 'spike' or wire to connect to. It's broken off flush with the plastic housing in the bottom of the hole.
 
Back
Top